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Gummy Manufacturing Process

Pharmaceutical Gummies 101: Getting to Know the Basics of Ingredients

As a manufacturer supplying the pharmaceutical business, you may be interested in expanding your product line to include gummy vitamins and supplements for your employer and customers. This may appear simpler in principle than in practice. How do you begin sourcing the appropriate elements or constructing a reliable formula?

 

At KOSBEST, we offer scalable solutions for the development of highly refined gummy vitamins and supplements to many of the world’s largest pharmaceutical brands and contract manufacturers. To comprehend the requirements of our customers, we have gotten fully acquainted with the gummy manufacturing process and the vast array of substances that can be employed.

 

To assist you in getting started, we will discuss some of the main elements required to manufacture gummy vitamins and supplements in your facility. However, you must first have the proper equipment.

 

Pharma Gummies

 

Professional-Grade Gummy Equipment

The creation of gummy vitamins begins with highly specialized equipment designed to assist each conventional production step. This consists of a preheating kettle, a heated storage tank, a chilling tunnel, a hopper and depositor, molds, and a variety of additional components. If you want to apply an oil, sugar, or powder coating to the gummy before the quality control step, you can also acquire optional coating equipment.

For quality control, a water activity meter will prove important in preventing microbiological development and extending the shelf life of the product. This handheld instrument can measure the a levels of gummies in a couple of minutes to detect any product flaws before packaging.

To establish what type of equipment you should buy, you should first estimate the typical batch size you will need to create regularly for each gummy product you intend to manufacture. Will demand increase or fall over the next several years?
Typically, we will advise you to purchase equipment capable of handling one batch size larger than your existing production projections. This will enable you to continue expanding as demand for your services grows.
Finally, you will require equipment capable of packaging your gummies professionally. Depending on your tastes or branding needs, this could include a bottle unscrambler, capping machine, induction sealer, carton, labeler, and various other alternatives.

 

 

Ingredients for the Gummies

 

A Base Ingredient

Most gummy candies on the market are produced using gelatin. This common foundation ingredient is derived from animal bones, which may be problematic for firms seeking to attract vegan customers. Alternatives made from plants include pectin, vegan jelly, and agar agar.

It is essential to notice that the melting points of various bases vary. With this in mind, you should become acquainted with certain temperatures and modify your equipment properly.

 

Flavoring and Coloring Ingredients

Many people like gummy vitamins because of their delicious taste and eye-catching hues. Most gummies are made using pure sugar as a sweetener, but you could also use glucose or fructose syrup and low-calorie alternatives such as stevia or monk fruit. As with a base component, the melting values of nonstandard sweeteners may differ from those of sugar.

 

If you want to save time collecting ingredients, you could alternatively utilize a flavoring agent that has already been sweetened. These are frequently offered in both sweetened and unsweetened varieties.

 

Active Ingredients

Vitamin C is the active element in a vitamin C gummy since it delivers extra benefits beyond flavor. This may include several types of vitamins, specific minerals, or specialty compounds such as CBD oil.

 

The Citric Acid

How Citric Acid is utilized in your gummy production will rely greatly on the gummy base chosen. The citric acid gels the gummy slurry and stabilizes the pH of the recipe. Additionally, it can be used as a flavor enhancer to offer an extra hint of flavor.

 

Start Producing Gummies at Scale Today

The KOSBEST Gummy Production line is the optimal answer to your gummy-making requirements. With this machine, you can create gummies of any form, size, or color at scale. The KOSBEST Gummy Production line employs a unique process that permits the creation of gummies with distinct flavors and hues in a single run. This means you’ll spend less time on product development and more time doing what you enjoy!

 

Possibilities are limitless with the KOSBEST Gummy Production line. You can choose from over 100 different tastes including chocolate, strawberry, and lime. If you require a specific flavor combination, we can assist you in developing it.

 

 

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