How to Mass-Produce Prenatal Vitamin Gummy Bears

 

 

As societies become more health-conscious, wellness product demand increases. Prenatal vitamin gummies and supplements are one of the fastest-growing verticals among these product categories. Women who are expecting want to ensure a safe and healthy pregnancy with fewer difficulties.

Prenatal vitamin Gummy bears are an excellent method to enhance your daily vitamin intake and ensure your body receives the nutrients it requires throughout pregnancy. However, how can you mass-produce them and assure that they are safe for your customers?

To satisfy the rising demand for these goods, production facilities must be provided with scalable equipment for the creation of new gummy vitamins.

 

What Specific Features Make Prenatal Vitamins A Unique Product Category

Prenatal vitamins are filled with a large array of micronutrients, but other vitamins and supplements may contain only one or a small number of active components. This needs a great deal of expertise in making these goods to guarantee that the ratios are adjusted and the vitamin gummy may be consumed safely.

According to the American Pregnancy Association, prenatal vitamins contain a variety of active substances, including:

 

• A, B complex, C, D, and E are vitamins.
• Calcium, Iron, and Zinc are essential nutrients.
• Iodine Magnesium

 

These components are added during the second step of the first phase of creating gummy candies, which is cooking. After the base ingredients have been preheated in a kettle and moved to a storage tank, the actives and additional components such as coloring, flavoring, and citric acid are added.

After the conclusion of the Cooking Phase, the gummies are transported into a hopper and subsequently put into a mold. After passing through the chilling tunnel, the coating is an optional step.

Lastly, quality control is crucial for maintaining the product’s distribution and consumption safety. If their water activity (aW) levels are too high, gummies can become prone to microbial development. Using a portable water activity meter, you may rapidly identify if there are contaminated units or batches by measuring the aW levels.

 

Necessary Equipment For Manufacturing Prenatal Gummies Base Ingredients and Actives

 

Gummies must contain either gelatin or a plant-based substitute. This will result in the typical chewy texture associated with these items. In addition to a sweetener, flavoring agent, citric acid for pH balancing, and the active components of your choosing, other essentials include a sweetener, flavoring agent, citric acid for pH balancing, and the active substances.

Ask your equipment maker if they can recommend a provider for your gummy base ingredients if you need to obtain them to begin production. This will reduce the time spent searching for the best option.

 

• GUMMY MANUFACTURING EQUIPMENT

A comprehensive setup for the production of gummies will consist of a preheating kettle, storage tank, chilling tunnel, and depositor. Look for a system that integrates all of these essential components into a single, networked machine to simplify your operations.

 

• COATING EQUIPMENT

Adding a powder or sugar coating to your gummies is completely optional. Nonetheless, this will require a different piece of equipment. If you want to add coatings to your products, ask the manufacturer of your equipment if they also offer coatings. This will ensure that the two machines are fully compatible with one another, resulting in more consistency.

 

• WATER ACTIVITY METER

Within minutes, the aW meter may detect any water activity abnormalities. This will decrease the likelihood that tainted or damaged products reach shelves.

 

• PACKAGING MACHINERY AND MATERIALS

Depending on your packaging choices, gummy vitamin items can be packaged in a variety of ways. However, plastic bottles remain the most prevalent and desired packaging material in the market.

 

If you wish to begin bottling your gummies, you will need the following:

• Plastic containers
• A machine for unscrambling bottles
• A machine for capping
• A vacuum induction sealer

Additionally, you can purchase a labeling machine if you intend to affix labels to the containers as part of your standard procedure. A pharmaceutical-grade labeling machine will help you create labels for your products that are clear, crisp, and convey all the important information to consumers precisely.